At ABIS International, we do more than design factory layouts; we engineer high-performance manufacturing environments tailored for the modern cable industry.

Our team conducted a full-cycle analysis of the cable production process to design a linear plant layout that enables continuous, interruption-free operations.

The result: smarter movement, reduced waste, and faster throughput.

• Direct material paths from intake to output
• Minimised handling time and transitions
• Elimination of production bottlenecks
• Shortened production cycle

Where Function Meets Form. To ensure maximum safety, flow, and space utilisation, the facility was divided into clearly defined operational zones:

• Cable Manufacturing Process Areas
• Raw Material & Compound Storage
• Quality Control Labs & Final Testing
• Packaging & Finished Goods Shipping
• Maintenance & Utilities Access

Each zone was placed to reduce cross-traffic, eliminate contamination risks, and support seamless transitions between processes.

We collaborated closely with MEP and facility engineering teams to embed essential utility systems into the layout itself, including:

• Compressed air networks
• Chilled water & process cooling systems
• Power distribution systems
• HVAC, exhaust, and ventilation
• Fire safety & protection System

These systems were designed for optimal performance, easy access, and zero disruption to manufacturing activities.

Built with long-term success in mind, the facility features modular expansion zones that support:

• Seamless addition of new production lines
• Easy integration of future automation systems
• Scalable storage, logistics, and packaging capacity

This forward-thinking approach ensures that the plant grows without disrupting existing operations.

We engineer facilities that support not just machines—but the people who run them. Every element of the layout prioritises operator safety, comfort, and efficiency:

• Clear, compliant footpaths and emergency egress routes
• Smart staff flow separation from material movement
• Ergonomically placed workstations for operator safety
• Intuitive navigation and visibility across zones

At ABIS International, we specialise in the custom design and engineering of Catenary Continuous Vulcanisation (CCV) lines for the cable manufacturing industry.

Our solutions are tailored for high-performance cable production lines, meeting the rigorous demands of today’s medium voltage (MV) and extra-high voltage (EHV) cable systems.

We go beyond standard layouts. Each CCV system we engineer is custom-built for your facility and production goals:

• Optimised Production Layouts – Engineered for smooth material flow and space efficiency
• Advanced Automation Integration – Real-time monitoring and process control for cable extrusion systems
• Flexible Configurations – Compatible with XLPE, rubber, and other cable insulation materials
• Modular Design – Scalable for future upgrades or increased cable production capacity

• Tailored CCV Layouts – Built to match your cable manufacturing equipment and specifications
• Efficient Process Design – Reduce handling time and setup through intelligent engineering
• Scalability – Easily expand production for evolving power cable manufacturing needs
• Safety & Compliance – Meets global standards for HV and EHV cable production
• Complete Project Support – From layout concept to on-site commissioning

Our custom CCV systems are ideal for a range of cable manufacturing applications, including:

• Medium Voltage Cable Production (6kV–35kV)
• High Voltage (HV) and Extra-High Voltage (EHV) Cable Manufacturing
• Utility, Wind Energy, and Industrial Cable Systems
• Renewable Power Cable Infrastructure

Clients using ABIS-engineered CCV lines for cable production benefit from:

• Higher output per shift
• Reduced cable defect rates
• Faster changeovers in cable extrusion lines
• Consistent cable quality meeting IEC/IEEE standards

At ABIS International, we specialise in the design of Utilities Engineering Networks for factories, from cable manufacturing plants to a wide range of industrial facilities.

Our approach ensures efficient, reliable, and safe distribution of essential services like compressed air, chilled water, steam, and electrical power.

Reliable and efficient power distribution systems for manufacturing facilities.

• Substation design and layout
• Power factor correction systems
• Emergency power and backup systems
• Harmonic filtering solutions
• Energy monitoring and management

Our Utilities Engineering Design Service covers every critical infrastructure system that powers your plant, including:

• Compressed Air Systems
• Chilled and Cooling Water Networks
• Steam and Condensate Systems
• Electrical and Power Distribution
• Vacuum, Process Water & Hydraulic Systems
• Fire safety & protection System